04Tools & Reference

The numbers and checklists you use on the job.

PT charts, unit conversions, formulas and checklists — quick reference for the workshop and the van.

Pressure / Temperature Chart

Temp (°C)-30-20-100102030
Pressure (psig)6172841567392

Approximate reference only — always verify with the manufacturer's PT chart.

Temperature

Pressure

Formulas

Superheat

Suction line temp − saturation temp at suction pressure

Tells you if the evaporator is fed correctly. Too high = starved, too low/zero = floodback risk.

Subcooling

Condensing temp − liquid line temp

Tells you about charge and liquid-line restriction. High = overcharge/restriction, low = undercharge.

COP

Cooling capacity ÷ power input

Efficiency. Higher = more cooling per kW consumed.

Checklists

Commissioning

  • 01Confirm clean system, correct components, and tightness test passed
  • 02Evacuate to below 500 microns / hold
  • 03Weigh in the correct charge to nameplate
  • 04Start and check suction, head, superheat, subcooling
  • 05Verify defrost cycle and drain
  • 06Record all readings on the commissioning sheet

Service call

  • 01Listen to the customer — what, when, since when
  • 02Note box temp, setpoint, ambient
  • 03Gauges on — suction and discharge pressure
  • 04Measure superheat and subcooling
  • 05Check electrical: contactor, caps, amps, controls
  • 06Check airflow: coil, fans, filters
  • 07Report findings and quote the fix

Fault finding

  • 01Define the symptom before touching anything
  • 02Get the full picture: pressures, temps, amps
  • 03Form a hypothesis from the readings
  • 04Test the most likely cause first
  • 05Don't change parts to guess — prove the fault
  • 06Repair, then re-check readings are back in range